Finally sorted everything out just in time for Halloween!
I basically started again from scratch with all of the SD cards and then took a closer look at the my power supplies. I found that the 9v power supply that I was using worked fine when I had the servo load on it but then was unstable if more than 1 amp was drawn giving me unpredictable results. And even worse, that supply that I thought was regulated was not! When I added a separate servo supply, the load on the 9v supply went down and it pumped out as much as 14volts! Eventually fried the primary 5V regulator on two recorder boards. I replaced the SMD regulators and recovered one board that works fine with my sound cards now. The other recorder board is toast; has 5 volts everywhere, just will not boot.
My advice to everyone new to these boards is to do as u suggested:
- make sure SD cards are not corrupted
- double and triple check the config recorder config file settings, including the sound enable bit and other sound settings
- check the sound file names to make sure they are in the right subdirectories and have the correct number of zeroes, copy order, etc.
- examine the supply specs. measure the supply before and after its plugged in. Don't assume that its properly regulated.
Thanks again for the help!
I'll post a video of my project soon.
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